Custom Heat Sinks
- Fast lead time within 15-20 days
- Support CNC machining with tight tolerance
- Custom Heatsink with high heat performance
- Engineers help your design to final manufacturing
Custom Heat Sink
A one-size-fits-all approach doesn’t work when it comes to cooling electronic devices. Every electronic device’s size, power requirements, and thermal characteristics are unique. This is where custom heatsinks come into play.
A custom heatsink is designed to your device’s specifications, ensuring optimal thermal management. By considering factors such as the device’s power dissipation, airflow, and space constraints, we can create a heatsink that maximizes heat dissipation and minimizes the risk of overheating.
With our depth of expertise, we excel in custom heatsink manufacturing. We collaborate closely with our clients to understand their distinct requirements and precisely manufacture customized heatsinks that uniquely fit their devices. Whether you need a heatsink for a computer processor, power electronics, or any other application, we have the expertise to deliver exceptional results.
What is a Custom Heatsink?
Components can overheat and malfunction without proper cooling, leading to costly repairs or complete failures. Custom-designed heatsinks are specifically designed to fit the unique needs of a particular device or application. They can be made from various materials, including aluminum and copper. They can be designed in various shapes and sizes to fit even the most complex electronic systems.
Eversolid Thermal Products can use one of our wide range of standard heatsinks, and then modify to meet the thermal application requirements. Customizing a standard heatsink helps reduce a heatsink cost, and also can reduce the prototype time dramatically. For larger heatsinks, we can also look at an existing extrusion before it has been cut for a standard heatsink. Where a standard heatsink can not be modified, our engineering team will then design a custom heatsink solution using the most appropriate manufacturing process.
The Safety Core of Energy Storage Systems: Why High-Performance Heatsinks Are Essential
Extruded aluminum heat sink design…….Introduction Energy storage systems (ESS) are revolutionizing renewable energy by
Why High-Performance Heatsinks Are Critical for PV Inverters
How to Choose an Efficient Heatsink for AI Servers: From Materials to Structure
Introduction Artificial Intelligence (AI) has become the backbone of modern
Core Technology of Custom Liquid Radiators: Innovation for Optimal Cooling Solutions
1. Introduction to Custom Liquid Radiators: The Heart of Cooling
Benefits Of Working With Eversolid
A one-size-fits-all approach doesn’t work when it comes to cooling electronic devices. Every electronic device’s size, power requirements, and thermal characteristics are unique. This is where custom heatsinks come into play.
A custom heatsink is designed to your device’s specifications, ensuring optimal thermal management. By considering factors such as the device’s power dissipation, airflow, and space constraints, we can create a heatsink that maximizes heat dissipation and minimizes the risk of overheating.
With our depth of expertise, we excel in custom heatsink manufacturing. We collaborate closely with our clients to understand their distinct requirements and precisely manufacture customized heatsinks that uniquely fit their devices. Whether you need a heatsink for a computer processor, power electronics, or any other application, we have the expertise to deliver exceptional results.
Custom Heat Sink
- Space Available for Heatsink Application: Width, Length, & Height
- Power of the source in Watts, and size.
- Air Speed in LFM & Direction of Air Flow
- Maximum Operating Case or Junction Temperature
- Local Ambient Temperature
- Preferred attachment method
- Thermal Interface Properties
- Estimated Annual Usage & budget
Custom Extrusions for Your Industry and Application
Aluminum extrusion is a versatile manufacturing process that is used to create shapes for a wide range of industries and applications. From architecture to electronics to automobiles, we help our customers get the extruded parts they need and produce them exactly as specified.
1. Feasibility Study
2. Modeling / Drafting
3. Proto Evaluation
4. Re-Spins
5. Production
6. Sustaining
Extruded Heat Sink
Heat-pipe Integrated Radiator
Water Cooling Plate
Custom Heatsink Types
With this information, Eversolid thermal Products can then work with your team to select the best custom heatsink option for your thermal application.
Heat-pipe Custom Heatsink
A typical heat pipe consists of a vacuum sealed pipe or tube made of a material that is compatible with the working fluid such as copper for water heat pipes. Utilizing heat pipes rapidly moves heat to another region with low temperature rise within itself.
Vapor Chamber Custom Heatsink
A Vapor Chamber is essentially a planar heat-pipe spreading heat rapidly within its envelope. This high-end technology essentially allows the base of the heatsink to be isothermal. Optimum when point heat source is smaller than area of vapor chamber base.For example, custom PV inverter heatsinks.
Machined Custom Heatsink
A machined custom heatsink uses Eversolid highly versatile machining capabilities. With low set-up costs, and machined custom heatsinks are ideal for low to medium volumes. Eversolid provides high precision machined heatsinks with complex features, contours, cut-outs and through-holes.
Extruded Custom Heatsink
Aluminum Extrusions have conventionally been the predominant approach for low cost custom heatsink production.
Casted Custom Heatsink
The Investment Casting process can cost-effectively produce complex custom heatsink designs in a short amount of time. Investment Casting is ideally suited for producing prototypes and short to medium volume runs.
Die-Cast Custom Heatsink
Aluminum offers a cost effective Die-Cast custom heatsink solutions for medium, to large production volumes.Eversolid uses Thermocast which is a proprietary technology to die-cast a high thermal conductivity Aluminum alloy with a thermal conductivity of ~160 W/m-k.
Forged Custom Heatsink
Aluminum Extrusions have conventionally been the predominant approach for low cost custom heatsink production.
Skived Custom Heatsink
A Skived custom heatsink combines special cutting tools and a controlled shaving technique to produce a heatsink from a single block of material, such as copper or aluminum. The typical result is a thin-finned heatsink, with a dense population of uniformly shaped and distributed fins.
Stamped Fin Custom Heatsink
A Stamped Fin custom heatsink is made from sheets of aluminum or copper, where the metal is stamped into a particular configuration based on the intended application. For maximum design flexibility, fins can be stamped into a broad range of geometries and thicknesses. A stamped Fin custom heatsink is a useful approach for medium to high volume production.
Custom Heat Sink
Our team is fully equipped with knowledgeable engineers that will personally discuss the project in detail until all points of interest have been covered for studies. Eversolid team will run feasibility tests utilizing highly acclaimed programs such as Ansys Icepak and Solidworks Flow Simulation. Eversolid analyzes findings and reports back. Upon feasibility results, Eversolid provides budgetary costs in respect to proto and production forecasts per style heatsink needed as solution.
Applications
Eversolid has experience in every industry segment. From Telecommunication to Medical to Military to indoor to rugged outdoor enclosures. Our experience and knowledge of designing for systems plays an important role in understanding your needs, concerns, and much more to make this a suitable relationship now and going forward.
Medical
AI Computer server
Robotics&Automation
Military